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  • Product Name:Professional Battery Rapid Temperature Change Room KJX-301

  • Product Model:KJX-301
  • Design Standard:GB/T 31467.3-2015,GB/T 31485-2015,GB/T 31486-2015,ISO12405-3,IEC 62660-2,SAE J 2464,ISO 20653,IEC62133-2012 etc.
  • Update Time:2017-3-21 8:56:31
  • Click:523

Introduction

Professional Battery Rapid Temperature Change Room KJX-301

 Uses:

This machine is used to simulate the battery package/module/system/battery monomer battery sample at different temperature and humidity environment, the ability to adapt to the environment


Standard:

GB/T 31467.3-2015,GB/T 31485-2015,GB/T 31486-2015,ISO12405-3,IEC 62660-2,SAE J 2464,ISO 20653,IEC62133-2012,GB/T 2423.1-2008,GB/T 2423.2-2008,GB/T 2423.3-2006,GB/T 2423.4-2008 ,GB/T 2423.22-2012,GB/T 2423.34-2012,GJB 150-2009,ISO 16750-1,ISO 16750-1,ISO 16750-2,ISO 16750-3,ISO 16750-4,ISO 16750-5,QC/T 741-2014,QC/T 742-2006,QC/T 743-2006,QC/T 744-2006,GB/T 18333.2-2015,UL2054,UL1642,UN38.3,GB/T 10592-2008,GB/T 11158-2008 etc.

 

Experimental evaluation results:

The battery pack or system without leakage, without the shell burst and phenomenon such as fire or explosion. After the test,the insulation resistance value not less than 100 Ω/V.

 

Specification:

1.Chamber structure: The working chamber is made of whole welding process, welding is smooth. Above is the studio, below is refrigeration unit, behind is the electric control cabinet, control panel is hang on the right of the chamber.

2.Inner box material: stainless steel plate (SUS #304 and the thickness is 5.0mm). stainless steel plate using trapezoidal section and solderless joint, internal and external surface using box irons to reinforce. Besides, using CO2 protect and make the welding strength. Also not easy desoldering and deformation.

3.Outward box material: The outer surface of the cold rolled steel plate test box is high strength powder spray treatment.Color can be customized

4.Insulation structure design: Avoid condensation on the top of the box

5.Insulation layer: insulation high temperature insulation layer made of hard foamed cotton, 20cm thick, P.U. foam density reached the international standard, insulation resistance; good insulation effect, test box outer surface is not frost, no condensation.

5.Seal: the whole machine and the door of the box to choose Toshiba high purity silica gel sealing strip, effectively prevent aging, ensure the equipment has the best seal.

6.Heater: nickel chromium alloy electric heater

7.Humidifier: the outer tube of SUS316 stainless steel seamless pipe,

8.Box: double door, front door open inspection window, double insulated airtight box body, effectively isolating heat exchange;

9.Observation window: multilayer hollow tempered glass, laminated chip inside the conductive film is transparent and heat insulation, not easy to produce steam frost and other advantages, size no less than 470mm wide and 440mm* high, easy to observe the sample.

10.Sweat proof design window: electric heating device, prevent condensation and frost;

11.Lighting design: the internal configuration test box non glare lighting device, lamp does not affect the indoor temperature and humidity, control panel switch control;

12.Test hole: test box left with 1 diameter not less than 100mm diameter test hole, hole test with high temperature resistance and good insulation performance plug;

13.Explosion proof pressure relief system: the left side of the box is equipped with explosion-proof pressure relief port, the explosion-proof mouth around the use of Toshiba high temperature and high purity silica gel sealing strip seal, effective insulation to prevent aging. The thermal insulation layer is made of soft aluminum foil paper and polyurethane foam rubber 

 (the same as the insulation material of the equipment), and the inner and the outer layers are inlaid with an explosion-proof hole. The pressure relief port diameter is not less than 300mm, when the air pressure intensity is too large (about 30kgf), the pressure relief device will be automatically opened, the pressure relief port is easy to open and easy to operate, can easily achieve the function of pressure relief venting.

14.CO2 fire extinguishing system: equipped with manual and automatic fire extinguishing system CO2, CO2 fire extinguisher is located in the right side of the box, the fire mouth through a test hole fixed on the test box, the test hole adopts Toshiba high temperature resistance and high purity silicone sealant seal, effective insulation to prevent aging. The thermal insulation layer is made of soft aluminum foil paper and polyurethane foam sponge (the same as the insulation material of the equipment), and the inner and outer layer embedded test holes are formed. When the observed flame signal when the fire switch will be automatically open paint, then press the cylinder to drive the automatic fire handle, automatic fire extinguishing device on, but also can be opened manually to achieve manual fire extinguishing device, diagram is as follows:

 

Electric car lithium ion storage

 

15.Drainage system: water tank is located on the rear side of the box body is provided with a drain valve, when the need to replace the humidifying water tank can be smuggled goods, the drainage valve open drainage;

16.Exhaust device: open the box at the top of the fan type exhaust port, closed exhaust port is controlled by the electromagnetic valve control switch located in the control panel, when monitoring test warehouse has a large amount of dust, can exhaust opening on the control panel, exhaust fan will be opened, the smoke dust will be discharged automatically and the exhaust port are connected at the exhaust guide tube, convenient external laboratory ventilation power filter device, can accelerate the sample warehouse exit velocity can also make soot discharged after filtration reached the emission standard of smoke Laboratory

17.CO, H2: alarm system based on CO, H2 alarm, use of environmental requirements, the alarm device is installed on the exhaust port, the fixed bracket is fixed on the wall of the box through electrochemical sensor through electrochemical reaction CO is detected, the concentration of H2 reaches the set value, the multistage amplifier signal amplifying circuit, then the signal by induction the serial port to the embedded processor without, the microprocessor controls the alarm action accordingly.

18.Structural strength: the bearing capacity of the test box floor is not less than 1000kg (uniform load)

19.The box base: the installation of a box at the bottom of the base, the base through the steel reinforcement, the equipment at the bottom of the hollow, explosion-proof equipment

20.With pore water outlet condensation leads to condensation of condensed water and studio unit;

21.An overflow hole is arranged at the lower part of the box body to facilitate the outflow of the condensed water.

22.The test space air circulation: the high temperature aluminum multi blade wind wheel driven by the motor side louver air return side. Structure as follow:

 

Electric car lithium ion storage

 

Control system specification:

1.With a wide range of temperature and humidity control, to meet the needs of users.

2.The equilibriumtemperature humidity of the way, can adjust the ideal temperature and humidity. With a stable and balanced heating, humidifying capacity of high precision, high stability of temperature and humidity control.

3.Temperature and humidity control with touch type intelligent programmable temperature controller (PID + ssr/scr inverse bidirectional synchronous output), including computer advanced slope control logic with RS485 communication interface device for remote user process and centralized control. Computer line manipulation, editing, recording and two sets of dynamic contact (timer singal relay), readable, clear, at the same time, the experimental data can be obtained directly through the USB port.  

4.Heating, cooling, humidification, dehumidification of all components, completely controlled by the microcomputer, the system is completely independent of individual; equipped with intelligent controller, so that the setting accuracy greatly improved.

5.With program correction, clear, appointment start, power failure memory function.

6.The refrigeration circuit automatic selection: automatic control device with automatic selection operates the performance of the refrigeration circuit with setting temperature, high temperature condition directly start refrigeration cooling, air-cooled refrigeration compressor, the closed compressor (import).

7.The door is provided with a lamp observation window, which can conveniently observe the test state of the sample.

 

 Touch type intelligent programmable temperature controller:

Imported from Japan yooee control unique "umc1207" color 7 inch color LCD touch screen, in English display control system, LCD touch panel, the backlight 17 adjustable curve shows that the set value / display value curve can respectively display alarm, fault display fault through the screen, eliminating misoperation a group of PID. The control function, and in the form of data displayed on the screen.

(1).7 inch 640*480 dot matrix.Tft color;

(2).LCD display;

(3).1200 procedures, each of the largest 99 procedures, each time can be set up to a maximum of 999 hours, and the time to set the mode of time / minute / second; the program can be linked, the program can be set up outside the cycle, the program can be divided into internal cycle;

(4).USB or TCP/IP communication interface, with remote communication function.

 

USB data interface: Storage device with USB interface, storage information including the test time, the main operating parameters and the measured values such as test target, storage format is.Csv format, the file can be directly generated by the curve of PC communication software, the USB interface, support hot plug and download function, the data can be directly stored in the disk, and then through the computer import USB data interface.

 

RS485 communication interface: The test box is provided with 485 communication interfaces, which can be connected to the computer through the test software and the data connection line.

(1).The resolution: temperature 0.1℃, humidity 0.1%RH, time 1min

(2).Sensor: sheathed platinum resistance

(3).Running mode: fixed value run, program run, etc.

(4).Data display: set temperature and humidity, measured temperature and humidity, total run time, segment run time, heating state. etc.

(5).Refrigerator condition: According to the test conditions, the controller can automatically configure the working condition of the refrigerator to on / off.

(6).Intelligent function: With the fault alarm and the reasons for processing the prompt function, mobile phone app alarm device

(7).Operating language: Chinese and English

 

Controller diagram and monitoring flow chart:

Professional Battery Rapid Temperature Change Room KJX-301Professional Battery Rapid Temperature Change Room KJX-301

 

Test computer: Lenovo Yangtian series, Win7 operating system, Intel sixth generation quad core four thread i5 processor, 8GBmemory, 2G independence, 1TB hard disk, 20 - Inch display to meet the requirements of continuous and reliable operation of equipment.

 

 

Electric car lithium ion storageProfessional Battery Rapid Temperature Change Room KJX-301Professional Battery Rapid Temperature Change Room KJX-301

Professional Battery Rapid Temperature Change Room KJX-301

Parameter:

Studio size

W2100*D3600*H2100mm (W*H*D),Can be customized

Test box door

Double door, double door lock, explosion-proof door lock.Frame two silicone rubber seal, and anti condensation heating device.On both sides of the door to install the diameter of more than 12mm explosion-proof hinge, chain length is about 600mm.If there is an explosion accident in the testing process, if the door is opened, the explosion-proof hinge can be used as traction to prevent the door from hurting.

Outward box size

W2500*D5000*H3000mm

Temperature range

-50℃~+150℃

Humidity range

20%RH~98%RH

Temperature fluctuation

±0.5℃

Temperature uniformity

Less than or equal to 2℃

 Relative humidity fluctuation

Less than or equal to ±2%RH

Humidity uniformity

±3%RH

Temperature rise rate

greater or equal to 5℃/min(-40℃~+85℃,)

cooling rate

greater or equal to 5℃/min(+85℃~-40℃,Nonlinear load 700kg battery pack)

Constant temperature load capacity

Low temperature -40℃ can carry 1500W heat; high temperature 85℃ can carry 2500W heat

Cooling mode

Water-cooled

Equipment noise

Distance from the device1m,Height measurement at 1.5m Less than or equal to 70dB, low noise operation From the equipment 1m, height measured at 1.5m Less than or equal to70dB, low noise operation

Environmental protection

The refrigerant used must be environmentally friendly chlorine free refrigerant, no pollution to the environment,ODP=0

Battery placing turnover vehicle

The turnover for the cluster sample car combination,consisting of 1 cars and 3 quantum cars.There respectively used for the rapid temperature change (damp heat) test, and the high altitude low pressure testing machine is used to fit the test sample in the salt spray test.Sub car frame sizeLess than or equal to L3000*W2000mm,sub cars load-bearing greater or equal to 800kg.Because the test environment of the sub car has a certain degree of corrosion,it is welded by high hardness of SUS304 stainless steel.High temperature and salt spray corrosion resistance.The sub car bottom contains slide, can test box rail transportation convenient fit of the measured object.The cars for docking the car import box, a plurality of bovine universal bearing installation base.When the battery is put into the test, the sub car is placed on the mother car first, and the battery is driven to the test platform by sliding bearings.Mother car as an independent structure, the bottom is provided with casters, convenient to use.The height of the car can be adjusted, and can be maintained at the same height as the test bed of each test box, which is convenient for the object to be positioned and withdrawn.

Steel structure slope

The door test box installed a movable steel slope, slope height on the test platform at the bottom to maintain high at the same level, which is capable of bearing the weight of 900kg, easy to master car access.

device power supply

AC380V±10%,50/60HZ(Or designated by country),three-phase five wire system,reliable grounding

power

About 100kW

Weight

About 4000kg

 

Packaging & Shipping

Battery Rapid Temperature Change Room

Company Information

Battery Rapid Temperature Change Room

Battery Rapid Temperature Change Room

battery safety testing machine

battery safety testing machine

 

Certifications

Electric car lithium ion storage

 

Our Services

Dongguan Kejian Instrument Co., Ltd

 

During the whole business process, we offer Consultative Selling service.


Customer inquiry process:


Discussing testing requirements and technic details, suggested suitable products to customer to confirm. Then quote most suitable price according to customer requirements.


Specifications customize process:


Drawing related drawings to confirm with customer for customized requirements. Offer reference photoes to show the proucts appearance. Then, confirm the final solution and confirm final price with customer.


Order process:


We offer below business term:

Accepted Delivery Terms FOB, CFR, CIF, EXW, DDP
Accepted Payment Currency USD, EUR, HKD, CNY
Accepted Payment Type T/T, L/C, Credit Card, PayPal, Western Union, Cash, Escrow
Nearest Port Shenzhen, Guangzhou, Shanghai, Qingdao, Tianjing or rquired

 

Production and delivery process:


We will produce the machines according to confirmed PO requirements. Offering photoes to show production process.
After finish production, offer photoes to customer to confirm again with the machine. Then do own factory calibration or third party calibration(as customer requirements). Check and test all the details and then arrange packing.
Deliver the products in confirmed shipping time and inform customer.


Installation and after sale service:


Defines installing those products in the field and providing after-sales support.

 

 Professional Battery Rapid Temperature Change Room KJX-301

Our Team:

Electric car lithium ion storage

 

FAQ

Professional Battery Rapid Temperature Change Room KJX-301

Why choose us?

1. Considerate Service Different countries plugs, manually change the-voltage from 110V to 220V, insurance indicator.

 

2.Excellent after sale service:

1 YEAR warranty. If you have any problems during testing process, we promise we will give you a reply with 24 hours and solution provide within 3 working days. What you need to do is to send us the controller.

 

3.Good Packaging:

Covered with air bubble film before put the machine into the wooden case, which not only has good shock absorption, impact resistance, heat sealing and also has the advantages of nontoxic, odorless, moisture corrosion, good transparency etc

 

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