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  • Product Name:Power Battery Crush and Needling Integrated Testing Machine 500KN KJX-311

  • Product Model:KJX-311
  • Design Standard:GB/T31485-2015
  • Update Time:2017-3-21 10:20:14
  • Click:507

Introduction

Power Battery Crush and Needling Integrated Testing Machine 500KN KJX-311

 Uses:

This tester is used to simulate the solution of all kinds of power lithium battery suffering crush. Each sample battery is to be subjected to a crushing force in only one direction. Separate samples are to be used for each test.

 

Specification:

Power Battery Crush and Needling Integrated Testing Machine 500KN KJX-311Power Battery Crush and Needling Integrated Testing Machine 500KN KJX-311

 

Equipment safety explosion-proof function, convenient performance and environmental protection performance:

1.The test part of the whole machine should be placed in the separate test compartment, the solid wall around the compartment explosion door, the front and rear sides of the compartment should be 2-3 meters of space, the controller and the test section to separate to achieve safety measurement purpose of test.

2.Test type: three beam four column four horizontal nut mechanism, advantages of this structure: three beams are high 45# steel castings, with sufficient strength and stiffness; the surface of the column chromium plating to enhance the wear resistance, work spacious space, compact structure, flexible action, fast speed, low energy consumption, low noise.

3.Maximum extrusion pressure: 500kN.

4.Operating system: manual and automatic (PC operation) of the two modes of operation

Table separation, remote control, personnel away from the test area, the maximum protection test personnel safety.

5.Test machine structure is divided into an inner box, the intermediate layer and the outside box of three parts: the inner box material: stainless steel plate (thickness 3.0mm), stainless steel welded, and the inner box all affixed with high temperature and flame retardant properties of Teflon tape, to protect the inner box in the test at the same time, easy to test after cleaning Teflon tape, easy replacement; outer box material: cold-rolled steel paint (thickness 3.0mm); middle layer buffer insulation effect, when the box body pressure is too large, can effectively alleviate the pressure of foreign box shocks, and when the box body for the test sample when the high temperature combustion temperature can effectively interrupt transmission, protection test the personal safety of staff.

6.Boxes are opened behind the explosion-proof door, the installation of explosion-proof door lock, when the air pressure intensity is too large (about 30kgf), explosion-proof door will open, can achieve the effective pressure relief explosion function, explosion-proof door easy to open and close, close a good connection between, easy operation, explosion-proof door two meters of open space, no sundries.

7.Front door: single door, left, front box door equipped with safety power-off induction switch, when the door is opened, the control part of power equipment can not be started, unable to carry out follow-up operation, only when the box door is closed, in order to start the control program for subsequent operations, play a protective role in the true sense.

8.Observation window: the window size is 400*400mm, the structure for the double glass, glass and toughened glass explosion-proof membrane affixed, the thickness of 10mm, double glass can be installed between the square anti projection net, the protection at the same time can be observed within the test case.

9.Test port: located in the back of the box, convenient external voltage, temperature acquisition device.

10.Extrusion fixture: special-shaped extrusion plate, in accordance with the requirements of GB/T31485-2015 configuration of a set of extrusion fixture.

11.Power battery single extrusion plate: in accordance with the requirements of GB/T31485-2015, the radius of 75mm of the half cylinder, the length of the half cylinder is larger than the size of the battery.

12.Extrusion direction: perpendicular to the battery plate direction.

13.Acupuncture fixture: in accordance with the requirements of GB/T31485-2015 standard configuration of a set of acupuncture fixture.

14.Can lift test bench: for placing the battery test bench for electric lift, height adjustment for 0~400mm, maximum load of 400kg.

15.Lighting design: the top of the test box is equipped with a LED explosion-proof lamp, dustproof, explosion-proof,Fireproof, explosion-proof lamp shell easy to replace.

16.The extrusion test machine has the "emergency stop" button, which is convenient for emergency treatment in critical situation. The emergency stop button is used to stop all the actions of the press test machine under the critical condition to prevent the occurrence of the harm.

17.The device power support part is provided with a fixed universal roller at the bottom of the equipment and a fixed position adjustable support foot.

 

Exhaust smoke and fire extinguishing system:

1.The rear part of the box body is equipped with an exhaust fan, the diameter of 300mm, and the exhaust guide tube, external exhaust fan, while the left side of the box body is provided with an air inlet and at the end of the test after the implementation of the box body opens the air inlet, flue gas discharged quickly; in the test, the first need to exhaust open.

2.Smoke alarm and fire extinguishing system design: explosion-proof grade ExsdIIBT4 equipment with automatic exhaust smoke sensing device. For the phenomenon of the battery explosion and fire may occur, first in the test area with smoke alarms, when the test sample produces smoke, smoke alarm can automatically detect the device itself, the fan start automatically (you can also start in a test will start at the same time, the exhaust fan) can remind testers manually open the external exhaust fan. The smoke is exhausted through the exhaust pipe of outdoor test. Equipped with a fire extinguisher: if the battery is on fire, the fire extinguisher can be operated on the integrated control panel.

 

Hydraulic pressure system:

1.Hydraulic system: tri hydraulic system.

2.Hydraulic stroke: 400mm.

3.Extrusion speed: (5 +. 1) mm/s, running speed can be adjusted by proportional valve.

4.Acupuncture speed: (25 +. 1) mm/s, running speed can be adjusted by proportional valve.

5.Maximum extrusion pressure: 500kN (i.e. 50T).

6.Maximum acupuncture force: 100kN (i.e. 10T).

7.Fuel tank material: stainless steel plate, can effectively prevent the long-term use of corrosion, heat dissipation ability.

 

Safety protection system:

1.The equipment in the control panel emergency stop function; the whole process of the equipment to limit the protection conditions;

2.Input protection: under voltage, over voltage, over current, lack of phase, overload shutdown protection;

3.Output protection: over voltage, over current, overload;

4.Abnormal protection function, the whole machine leakage protection.

5.The control system and test box separately, so that the operator away from the test area, remote control can be achieved, the cable distance of 10 meters.

6.The above design to ensure the safe operation of the machine, stable, reliable control, while the professional measurement and control system for easy operation.

 

Function and characteristics of extrusion & acupuncture control and execution control system:

1.Test software with automatic voltage acquisition function, according to the monomer battery test requirements, internal short circuit until the battery shell rupture or battery (internal battery voltage is 0V), automatic acquisition battery voltage change during the test in the test, when the voltage is zero, automatic stop testing equipment;

2.According to the power battery testing requirements, the test system can realize to squeeze the battery to 30% dimensions (i.e., deformation ratio); or setting a certain pressure value (such as the extrusion pressure of monomer is 200kN), when the extrusion test pressure value is reached after the set pressure duration (1 ~ 9999s) after the stop test that is, the pressure test mode or stop the test immediately.

3.Can be realized or built through a high-precision encoder, the test software can be programmed to set the multi - step, multi - stage compression test requirements. In the test with a stroke control variable settings, extrusion testing after extrusion plate does not move at the end of the test state, avoid the expansion of the battery and lead extrusion can also shift;

Set at the end of the extrusion, the extrusion plate back to the initial position, two ways to choose.

4.Can be integrated all kinds of test requirements,

can be achieved according to the pressure, stroke (variable can be the value can be a percentage), the voltage of any of these three conditions of a single test conditions;

can also be used to achieve any combination of three test conditions as the control variables of the test, that is, set up at the same time, three or two test conditions, any one condition is satisfied, set to stop the test. Comply with the latest domestic and foreign requirements for all extrusion testing of a single cell or module battery.

5.Test system can be tested at the same time speed, and can be set up in the computer software testing required test speed, unit: mm/min.

6.With windows operation settings dialog box, can automatically form planning mode; the whole record test data, provide the complete planning of preservation, alignment and tracking.

7.Extrusion special test main control board, can record the power at the same time, the displacement (stroke), voltage, can directly monitor the battery voltage, and sends instructions to the equipment, and control of the computer interface on the extrusion pressure, pressure, battery temperature, test speed, test and deformation curve can be real-time recording and monitoring. Easy to generate a report or derived directly, the interface is easy to operate.

8.Voltage acquisition and control system: 8 test in the testing process can be realized by collecting the voltage to control the extrusion test function in the battery during the test voltage will change the input voltage, set a specified value in the test system, the system output signal in extrusion reaches the set voltage test stop.

9.Test conditions: to set pressure, constant deformation (can be numerical or as a percentage), constant voltage test, at the same time can work pressure, fixed deformation, multi stage voltage control procedures and maintain procedures for each test process can be maintained in time is 0 ~ 9999S; in one experiment can be the continuous preparation of multi step testing process

Order.

10.The end of the 10 test conditions: the software can realize the test conditions for termination, can also achieve termination in the extrusion plate back to the initial state, the termination conditions according to any single termination conditions or any combination of termination conditions for custom settings:

Such as pressure, battery, pressure holding time, the size of the deformation, under certain conditions to maintain the time test.

11.Other test options can be displayed: test speed, deformation, peak pressure display, etc..

12.All test methods are stored as separate test method files, users can easily add and modify, and sharing between different instruments. All of the test data show that the name can be customized and stored in the respective test method files to suit the needs of different customers.

13.Test control procedures can be edited, with the logic of the size of the value jump, jump, jump, etc..

14.Test items (results table) can be freely edited, the user can add, delete, modify the test items, with a custom format, display control in the table.

15.The number of curves can be set, the curve of the X axis and the Y axis can be freely matched, up to 7 types of curves.

16.The test is cleared, the preload reset option, easy to meet the needs of different industries for different test report; using the WORD report template, the program will automatically replace table image template format, format more free, concise interface test.

 

Introduction to the main interface of extrusion & Acupuncture test software (as shown below):

1.4 regional (regional, regional curve real-time data acquisition, control and test data in regional area) at a glance; the system will force deformation (displacement data), voltage summary display in a test interface;

2.Data area can be hidden;

3.Test settings, curve selection and report print storage;

4.Test settings include: sample information, control plans, test completion criteria and other common information;

5.Movement speed can be set quickly on the test board (for speed requirements of the test);

6.Can use shortcut keys to control the movement of the machine;

7.The data in the database can be removed manually;

8.The data in the database automatically calculate the statistical value, the maximum, minimum, average, standard deviation, coefficient of variation of each column.

 

Installation environment requirements:

1.Ambient temperature: room temperature to 35 C;

2.Ambient humidity: 20%R.H ~ 65 + 5%R.H;

3.Atmospheric pressure: 86kPa ~ 103kPa;

4.There is no strong vibration, no direct sunlight or other heat source direct irradiation;

5.Installation requirements for ground, ground flat and neat;

6.Power requirements: 3 MV, AC380V, 50Hz + 2%, three-phase five wire system, reliable grounding.

 

Power Battery Crush

 

Packaging & Shipping

Power Battery Crush

  Power Battery CrushNeedling Integrated Testing Machine 500KN

Company Information

 

Needling Integrated Testing Machine 500KN

Power Battery Crush and Needling Integrated Testing Machine 500KNPower Battery Crush and Needling Integrated Testing Machine 500KN

Power Battery Crush and Needling Integrated Testing Machine 500KN KJX-311

 

Certifications

 

Power Battery Crush and Needling Integrated Testing Machine 500KN KJX-311

 

Our Services

Dongguan Kejian Instrument Co., Ltd

 

During the whole business process, we offer Consultative Selling service.


Customer inquiry process:


Discussing testing requirements and technic details, suggested suitable products to customer to confirm. Then quote most suitable price according to customer requirements.


Specifications customize process:


Drawing related drawings to confirm with customer for customized requirements. Offer reference photoes to show the proucts appearance. Then, confirm the final solution and confirm final price with customer.


Order process:


We offer below business term:

Accepted Delivery Terms FOB, CFR, CIF, EXW, DDP
Accepted Payment Currency USD, EUR, HKD, CNY
Accepted Payment Type T/T, L/C, Credit Card, PayPal, Western Union, Cash, Escrow
Nearest Port Shenzhen, Guangzhou, Shanghai, Qingdao, Tianjing or rquired

 
Production and delivery process:


We will produce the machines according to confirmed PO requirements. Offering photoes to show production process.
After finish production, offer photoes to customer to confirm again with the machine. Then do own factory calibration or third party calibration(as customer requirements). Check and test all the details and then arrange packing.
Deliver the products in confirmed shipping time and inform customer.


Installation and after sale service:


Defines installing those products in the field and providing after-sales support.

 

 Power Battery Crush and Needling Integrated Testing Machine 500KN KJX-311

Our Team:

Power Battery Crush and Needling Integrated Testing Machine 500KN KJX-311

 

FAQ

Power Battery Crush and Needling Integrated Testing Machine 500KN KJX-311

Why choose us?

1. Considerate Service Different countries plugs, manually change the-voltage from 110V to 220V, insurance indicator.

 

2.Excellent after sale service:

1 YEAR warranty. If you have any problems during testing process, we promise we will give you a reply with 24 hours and solution provide within 3 working days. What you need to do is to send us the controller.

 

3.Good Packaging:

Covered with air bubble film before put the machine into the wooden case, which not only has good shock absorption, impact resistance, heat sealing and also has the advantages of nontoxic, odorless, moisture corrosion, good transparency etc

 

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